TesTex is a constantly growing company, our policy statement is :
To provide Fast, accurate, and Cost-Effective non-destructive testing services to our clients.
In order to achieve this goal, we constantly create new products and work to enhance our existing product lineup. With that in mind our article section is the best venue for relaying that information online. This is a great place to check out Technical papers, Case Studies, and any other relevant news related to our specialized non-destructive testing products and services.
Click on a heading for a listing of relevant articles.
Technical Papers ↓
- Combined Cycle Journal article on Quickly Inspect for Cracking at Tube to Header Welds in HRSG, Special Report, CCJ-Online April 18, 2021
Quickly Inspect for Cracking at Tube to Header Welds in HRSG (web link) →
- Combined Cycle Journal article on Proper HRSG Inspections guarding against forced outages, Special Report, CCJ-Online Sept 1, 2021
Proper HRSG inspection helps guard against a forced outage (web link) →
- Combined Cycle Journal article on Heat Recovery Steam Generator (HRSG), 2018 Special Report, Issue 1
Combined Cycle Journal Article on NDT Heat Recovery Steam Generators (web link) →
- Status update report on the use of the Balanced Field Electromagnetic Technique for detecting and…
TesTex Graphitization Status Update Report
- PowerPlant Chemistry Article on The Use of the Low Frequency Electromagnetic Technique to Detect…
PowerPlant Chemistry Article on Detecting and Quantifying Magnetite Deposits (PDF) →
- A low-frequency electromagnetic technique was used for detecting internal corrosion in above-ground storage tanks
Detecting Corrosion in Wellsite Oil & Gas Production Tanks
- The inspection of welds on piping, pressure vessels, columns, etc. is a major priority for plant personnel
ASNT Crack Detection Paper
- Using Low Frequency Electromagnetic Technique (LFET) Southern Pacific Resource Corporation’s Senlac Thermal Project Facility…
IPEIA: LFET Inspection for ID Corrosion in SAG-D Piping
- The use of an eddy current inspection of brass tubes in a surface condenser to…
ASME Power 2008 Condenser Inspection Paper
- In August of 2006, a major petroleum company experienced the second loss of containment inciden…t
TNT NDT Technician Article: BP Alaskan Pipeline Inspection
- Improving Boiler Reliability through NDT Shawn Gowatski TesTex, Inc. Pittsburgh, PA, USA Abstract TesTex, Inc.
Improving Boiler Reliability through NDT
- Introduction to Magnetite Exfoliation New supercritical boilers are designed with austenitic stainless steel boiler tubes…
Magnetite Detection/Inspection Paper
Application Papers ↓
- TesTex has been performing inspections on Circulating Water Lines for power plants.
Circulating Water Line Inspection (PDF) →
- BFET is Added to American Electric Power’s Deaerator Inspection Circular Letter as a Recommended Inspection Technique.
BFET is Added to American Electric Power’s Deaerator Inspection Circular Letter as a Recommended Inspection Technique (PDF) →
- 4/27/16 Introduction: A local power plant in Cheswick, PA. had tube failures in their…
Superheater Pendant Crack Detection Using our Hawkeye BFET System
- 4/27/16 Introduction: A refinery in KY was doing routine Ultrasonic Thickness grid testing on…
Rapidly Detecting Pitting on a Refinery Flare Line
- 4/14/2016 Introduction An Ammonia production site in Trinidad contacted TesTex Inc. regarding a suspected…
Detecting Cracks Not Visible with Dye Penetrant
Case Studies ↓
- Problem: …The world’s largest natural soda ash mine and production site was experiencing tube failures…
Putting your finger right on the flaw when others can’t
- Section A: Introduction Corrosion fatigue cracking is the leading cause of boiler tube failures….
Corrosion Fatigue Cracking Paper
- Reduce RT/X-Ray Requirements of Socket Welds In general, socket welded joints present complications for follow…
Socket Weld Inspection
- Mirant provided 6 boiler tubes to TesTex that were suspected of containing graphitization.
Mirant Graphitization Study
- Problem: A prominent, high volume manufacturing company in Montana was experiencing generating bank tube failures…
Hawkeye Crack Detection
- Problem: A large well known oil refinery in the United Kingdom gave TesTex the opportunity…
TesTex Falcon 2000 Mark II Tank Floor Inspection System
- Problem: A large utility in the Northeast United States was experiencing water in-leakage in their…
Boiler Feedwater System Pinholes Found with Eddy Current
- Problem: A major chemical plant in Western Pennsylvania asked TesTex to perform a partial inspection…
Carbon Steel Heat Exchanger Inspection Using RFET
- Problem: A prominent, high volume paper mill in Virginia was experiencing generating bank tube failures…
Papermill in Virginia Uses Eagle 2000 RFET System
- Problem: A large utility plant in Western Pennsylvania, with three identical boilers, experienced a tube…
Horizontal Reheater Tube Leak Detected with Low Profile Scanner
- Problem: A large chemical plant in Eastern Tennessee was experiencing a number of tube leaks….
Boiler Generating Bank Inspection – Pitting Detected – using RFET
- Problem: A large Chemical plant in Kentucky that produces synthetic compounds was suspecting wall loss….
Ultrasonic Thickness Inspection of Above Ground Tank
- Problem: A power plant located in Texas was experiencing numerous problems in their #3 Boiler….
TesTex LFET Inspection vs B&W EMAT Inspection
- Problem: A major Oil and Gas Company, with oil and gas well sites located in…
Scanning 2200 Oil & Gas Above Ground Storage Tanks
- Problem: A large petroleum producer in Alaska was forced to shut down a 34” diameter…
Line Cat Used in Alaska Pipeline Inspection
- Problem: A mining company in Venezuela was experiencing localized wall loss on the inner diameter …
Furnace Tubing in Reducing Gas Furnace
- Problem: A major chemical company in Virginia needed an on-stream inspection of a vessel to…
Inspection of a Vessel Containing Corrosive Material
- The Problem: A former refinery site in Illinois is currently in the process of reclaiming…
Corrosion Detected In Pipelines using LFET
- The Problem: A power plant in New Jersey experienced a failure in a slag screen …
Corrosion Fatigue and Thermal Fatigue Cracking Detected in Boiler Tubes With Hawkeye
- The Xcel Energy – Harrington Station recently had a water leak where the circulating water…
The Inspection of Circulating Water Lines
- Problem: A large utility in the Southeast United States was experiencing a high rate of …
Ultra High-Speed Eddy Current Condenser Tube Inspection
- Problem: A major Pulp and Paper Mill in the Southern Michigan area needed a Deaerator…
Hawkeye-2000 vs Magnetic Particle & Dye Penetrant Methods
TesTex News ↓
- In September 2017, TesTex was contracted by a southern Nuclear Facility to perform theTesTex LEFT…
- In September 2017, TesTex was contracted by a southern Nuclear Facility to perform theTesTex LEFT (Low Frequency Electromagnetic Technique) on an above ground storage tank. The tank was a 40 foot diameter by 30 foot high tank containing filtered water. The lower ring on the tank was .232” Carbon Steel and the upper rings were .1875” Carbon Steel. The basis of the examination was to assist the utility in making a decision as to either repair the tank or replace it. This particular tank has had many leaks and repairs over the years. So the plan was to scan as much of the tank as possible with LFET and present the results to engineering so they could make a determination as to what the next step would be. As it turns out the TesTex LFET found so many indications of pitting that only ¾ of the lower ring was inspected. Needless to say the lead Engineer was very pleased with the TesTex inspection. She told the crew that she will definitely be looking to bring TesTex back in to inspect other tanks onsite.
Nuclear Storage Tank Inspection
- TesTex is pleased to announce the renewal of our Pennsylvania Department of Environmental Protection (PADEP)…
- TesTex is pleased to announce the renewal of our Pennsylvania Department of Environmental Protection (PADEP) certification for above ground storage tank inspections of manufactured and field erected bulk storage tanks and terminals. TesTex has over 30 years of tank inspection experience with several inspection tools to make your tank inspection fast accurate and cost effective. Our Falcon S saturation eddy current floor scanning technology virtually eliminates the need for ultrasonic thickness prove up of indications. The automated mapping technology provides detailed X and Y coordinates of every indication reported in our findings. For weld inspections we have replaced vacuum box and magnetic particle testing by utilizing our Hawkeye crack detection tool based on a Balanced Field Electromagnetic Technique which works through coatings, rust and epoxies on your equipment. This technology identifies surface and sub-surface cracks in your welds and heat affected zone. For shell course examinations we can do away with the need for a JLG or scaffolding of the storage tank, with the Viper magnetic tank crawler that can scale the outside of the tank and record all the necessary thickness readings for your inspection. The Crawler has also been successfully applied to tank roofs for thickness readings as well. Of course all this technology is available and utilized by our staff of API 653 certified technicians.
Pennsylvania Department of Environmental Protection (PADEP) Certification Renewal
- At 2:39 PM on a Wednesday afternoon TesTex was alerted by one of our nuclear…
- At 2:39 PM on a Wednesday afternoon TesTex was alerted by one of our nuclear customers that they had an emergency inspection request when they discovered two leaks in a 20” buried service water line. The leaks occurred in an area where a repair clamp was installed a few years ago. The customer was asking if we could mobilize a crew and equipment at a moment’s notice to perform a Low Frequency Electromagnetic Technique (LFET) inspection on the adjacent areas of the pipe to determine further degradation of the system. The LFET technology permits scanning through coatings that are applied to the water line where other technologies were limited or not able to provide the information they required. Communication with the customer continued into the late evening when it was agreed that TesTex would deploy inspection personnel and LFET equipment at 6:00AM, the next morning, a mere 16 hours after the emergency call from the customer. The customer events and dynamic response that TesTex demonstrated are typical of our commitment to provide Fast, Accurate, and Cost Effective inspection solutions for our customers. See our Products page for more information on LFET.
Nuclear Emergency Response
- TesTex signed multi-year non-destructive testing service agreement with a global leader in the coatings industry…
- TesTex signed multi-year non-destructive testing service agreement with a global leader in the coatings industry. An American international manufacturer with nearly 11,000 employees and a company history that spans over two centuries long. They are the sixth largest paint and coating corporation in the world, delivering advanced coatings solutions with best-in-class appearance, performance, protection and sustainability to customers in more than 100 countries.
- The scope of service will include utilizing specialized technologies of Low Frequency Electromagnetic Technique (LFET) and Balanced Field Electromagnetic Technique (BFET) to inspect boilers, heat exchangers, storage tanks, vessels and pipelines throughout the vast manufacturing network of this organization. More information on these techniques can be seen on the Products tab of our web pages.
Multi-Year Non-Destructive Testing Service Agreement
- TesTex has an article in Power Source Pittsburgh Post-Gazette. The article is about the Monroeville firm looking to gas plants to fill coal’s slack.