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At TesTex, we know your turnaround depends on our turnaround.

Products

TesTex uses a variety of state-of-the-art electromagnetic techniques to scan for defects in both ferrous and nonferrous materials and structures.

LFET Products

Low Frequency Electromagnetic Technique (LFET) products are used to inspect storage tanks, other convex or concave ferrous surfaces, as well as nonferrous metal tubing/piping surfaces.

RFET Products

Remote Field Electromagnetic Technique (RFET) products are used to quickly and accurately inspect ferrous tubing found in heat exchangers and drum-to-drum boiler generating banks.

BFET Products

Balance Field Electromagnetic Technique (BFET) products are used to detect surface and sub-surface cracking in welds and base metals.

ECT Products

Eddy Current Technique (ECT) is used to quickly and accurately inspect non-ferrous metal tubing from the tube internal dimension (ID).

Ultrasound

TesTex has enhanced ultrasonic (UT) inspection for many different applications, including tank shells, UT prove-ups, finned tubes and waterwalls.

Probes

TesTex produces standard and custom probes (and calibration tubes) for all of its ID (internal dimension) inspection equipment.

Articles

This is a great place to check out Technical papers, Case Studies, and any other relevant news related to our specialized non-destructive testing products and services.

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HRSG Inspection Tools

(Heat Recovery Steam Generators)

Heat Recovery Steam Generator (HRSG)

The compact design of HRSGs provide TesTex a unique opportunity to innovate new tools for Non-Destructive Testing. In conjunction with Electric Power Research Institute (EPRI), we have designed testing devices utilizing proven innovative electromagnetic techniques.

  • Low Frequency electromagnetic Technique (LFET) is used to test the leading and trailing edge of accessible HRSG finned tubes to detect pitting and wall thinning
  • For the inspection of tube to header welds for cracking, we utilize a specially designed “Claw” system outfitted with Balanced Field Electromagnetic Technique (BFET) sensors
  • For internal tube inspections, we have an advanced Remote Field Electromagnetic Technique (RFET) probe coupled with a video camera that works with the Internal Access Tool
  • We also perform Ultrasonic Thickness Testing on the un-finned sections of the HRSG tubes and pipe elbows for the detection of Flow Accelerated Corrosion
  • We also offer borescope inspections of select tubes with access through the steam drum
  • View the Combined Cycle Journal article

See below for information about the Triton LFET Scanners

Balanced Field Electromagnetic Technique (BFET)

for the inspection of HRSG tube to header weld

Tube to header weld failure
Claw positioned to inspect tube to header weld
Using Arm Claw to examine tube to header welds on second row
Using Claw to examine tube to header welds horizontally

We adapted the Balanced Field Electromagnetic Technique (BFET) to inspect the tube to header welds in HRSG units for cracking. The BFET sensors and cameras are placed on the welds using a C-clamp housing called the “Claw” that attaches to the tube.

  • Once attached, the Claw moves circumferentially around the weld to detect cracking, lack of fusion, porosity and other weld defects
  • No surface preparation is needed to perform the Claw inspection
  • A two man team can examine up to 200 tube to header welds in a shift
  • Used for inspection of tube diameters from 1.5″ (38mm) to 2.5″ (63mm)
  • Cameras are used to show contour of weld to help in analyzing the BFET data

See below for detection examples

Low Frequency Electromagnetic Technique (LFET)

for the inspection of HRSG finned tubes

LFET scanning performed from outside of finned tubes
LFET waveform of 60% wall loss due to under deposit corrosion
LFET 3-D waveform of 60% wall loss due to under deposit corrosion

The Low Frequency electromagnetic Technique can detect and quantify wall thinning on HRSG finned tubes from the outside surface through the fins. The LFET scanner moves along the tube as it measures the strength of the return signal that is emitted into the tube by the scanner’s exciter coil.

  • Can detect both localized wall losses such as pitting and flow accelerated corrosion in the base tube
  • No surface preparation is needed to perform the LFET inspection
  • A two man team can examine up to 1500 linear feet (460m) in a shift

See below for detection examples

Remote Field Electromagnetic Technique (RFET)

for the inspection of HRSG finned tubes

HRSG Internal Access Tool in header examining tubes
RFET probe with camera attached to tip
RFET waveform showing 35% wall loss due to under deposit corosion
Manual inspection access

We have developed a crawler called the “Internal access Tool” (IAT) that is inserted inside a header after the plant removes the end cap. A small hole is cut into the casing to provide access to the header. Once the IAT is inserted in the header, it pushes a RFET probe equipped with a camera up the length of the tubes recording video and detecting changes in the tube’s wall thickness.

  • The IAT is remotely driven by a technician
  • The RFET probe is able to test through modest scale buildup
  • Video and RFET data are encoded to provide the elevation of any flaws found
  • The IAT is able to test all the tubes in a header in 3-4 shifts
  • Manual inspection of select tubes can be accomplished by cutting an opening in the top or bottom of the header

See below for detection examples

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